US distributor doubles throughput, near-perfect accuracy
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275 %Increase in picking productivity
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75 %Reduction in turnover
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3 -6Months of training time was reduced to 1-2 weeks
Challenge
- Cost efficiency: affordability was a key consideration, ensuring that the solution could be implemented efficiently without driving up operational costs.
- Adaptability: the ability of the system to integrate seamlessly with their custom ERP.
- Scalability: could it be deployed within their existing distribution footprint without major structural changes.
Solution
- Automated induction: a first-of-its-kind PopPick system automates tote intake and return, enabling seamless storage and retrieval with minimal manual intervention.
- Quality control: totes are weighed and measured during induction to ensure product accuracy and prevent errors.
- Dynamic slotting: overnight reorganization groups similar SKUs for efficient picking, supporting A/B mover strategies.
- Packing & put wall: put-to-light guidance and asynchronous workflows streamline packing, supporting both bagged and boxed orders with automated cartonization.
“Infios has been a tremendous partner. They show attention to detail and technical capabilities to implement automation solutions.”
Our customers are at the center of what we do
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