Boot Barn 420X210

Boot Barn boosts picking 50%, throughput 25%

Fashion, Apparel and Footwear Warehouse Control System
  • 50 %
    Increase in picking productivity
  • 25 %
    Increase in throughput speed
  • 0
    Impact on the business during implementation
Infios Product Illustrations Wcs

Challenge

  • Rapid expansion demanded a new level of control: after expanding a distribution center by 50% to keep pace with e-commerce growth, Boot Barn needed to double storage capacity, boost throughput and rely less on seasonal labor to stay efficient year-round.
  • Legacy systems couldn’t scale with the business: outdated technology offered limited control and almost no real-time visibility, making it impossible to manage higher volumes or orchestrate faster, more complex fulfillment workflows.

Solution

  • Unified execution across warehouse and automation: by integrating Infios Warehouse Control System with its existing Infios WM (Warehouse Management) platform, Boot Barn consolidated control under one vendor, streamlining coordination of material-handling equipment and optimizing end-to-end workflows.
  • High-throughput automation with real-time command: the Infios-powered system was delivered in just four months with no operational disruption, supported a three-level conveyor network spanning 48 pick zones and provided a real-time dashboard that enabled instant visibility, congestion management and manual override control.

“So far, the project has been a success. We are tracking on our ROI calculations and very happy with the solution we have in place right now.”

Doug Smith​
Vice President of Supply Chain, Boot Barn
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